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✦ DJS AVIATION LLC ✦ ISSUE 001 ✦ MAY 2026 ✦ KCPT ✦
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The Squawk Sheet
Real-world maintenance intelligence from DJS Aviation
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VOL. I • EST. 2026
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✦ Preflight Brief
Every aircraft that ever left the ground did so because someone cared enough to know it was ready.
That someone is you — and it’s us. The Squawk Sheet exists for one reason: to put the right information in your hands before it ever becomes the wrong surprise at altitude. Each issue delivers one AD worth understanding, one maintenance truth worth knowing, and one honest take on the news shaping general aviation.
We close with a joke — because the hangar has always been as much about laughter as it is about wrenches. Welcome to Issue One. Let’s fly.
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01
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AD Watch
AD 2026-04-11: Lycoming Connecting Rod Bushings
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On April 8, 2026, the FAA superseded an active airworthiness directive with a broader, more urgent one. AD 2026-04-11 replaces AD 2024-21-02 — and if your airplane runs behind a Lycoming engine, this directive applies to you until you can prove otherwise. The FAA has documented uncontained engine failures and in-flight shutdowns traced directly to this defect. A supplier manufactured connecting rod bushings that did not conform to specification. When those bushings fail, the rod can release at cruise power — and it does not fail gracefully.
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▶ Compliance Data Plate
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Effective Date
April 8, 2026
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Supersedes
AD 2024-21-02
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Parts Affected
9 connecting rod & bushing P/Ns shipped
Jan 30, 2009 – Sep 9, 2021
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Engine Families
O-235, O-290, O-320, IO-360, IO-540, IO-580, IO-720, + AEIO, TIO, HIO variants
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First Inspection Due
Next oil change — OR — by August 8, 2026
(whichever comes first)
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Technical reference:
Lycoming MSB 480F
—
federalregister.gov/d/2026-04281
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Your Action
Visually inspect the oil filter, oil pressure screen, and oil suction screen for bronze metal particulates. Repeat at every oil change until the affected bushings are permanently replaced. This is not a one-time check — it is a recurring watch that only ends when the defective parts are gone.
Here is something most owners miss: the FAA specifically permits a certificated pilot (private or higher) to perform this oil-side inspection themselves, logged per 14 CFR 43.9(a). If you change your own oil, we will walk you through what bronze flake looks like the first time. If you bring it to us, this inspection is part of your service — full stop.
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AD compliance is the aircraft owner’s legal responsibility under 14 CFR Part 91. We treat it as our shared responsibility. Verify your specific aircraft against the official AD before making any compliance decisions.
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“More piston engines are destroyed by sitting still
than by flying hard.”
— The Tech Desk
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02
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The Tech Desk
What Your Engine Did to Itself While You Weren’t Looking
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Every time a piston engine cools, it breathes. Moist air enters through the breather and the exhaust system and settles on every bare steel surface inside — cam lobes, lifters, cylinder walls. That moisture does not evaporate on its own. It oxidizes. It rusts. Rust becomes microscopic pitting. Pitting becomes wear. Wear shows up as elevated iron in your oil analysis, or if you are not analyzing your oil, it shows up as a cam lobe that no longer holds the profile it was machined to hold.
The fix is deceptively simple: heat, sustained above 212°F, long enough to boil the moisture out of the entire oil system. Not a ground run. Not a taxi. A real flight — long enough for oil temperature to climb and hold. That is the only thing that protects the metal.
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▶ Spring Return-to-Flight Checklist
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✓
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Cut open your oil filter
Not just drain it — cut it. The media inside is a time-stamped record of everything your engine shed since the last change. Metal in the filter after a long sit is your earliest possible warning. We have the cutter.
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✓
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Send the oil out for spectrographic analysis
Blackstone Laboratories and AvLab both run analysis for a very reasonable price. After a sitting winter, that is the single cheapest insurance available in general aviation. You will know exactly what your cylinders, cam, and bearings are telling you.
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✓
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Check the three corrosion corners
Battery box, belly skin behind the exhaust outlet, wing spar carry-through. Caught at the white-powder stage it’s a ten-minute wipe-down. Caught six months later it’s a structural repair conversation you did not budget for.
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✓
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Check tire pressure cold — before you move the aircraft
A tire that looked sound in November has cycled through dozens of temperature swings since then. Underinflation destroys the sidewall cord from the inside, invisibly, until it does not.
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✓
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Top off your tanks after the last flight, not before the first
A half-full tank is an air pump. Every overnight temperature drop pulls moist ambient air in through the vents to fill the void above the fuel. Full tanks leave no room for that exchange.
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Fly an hour a week and your engine ages gracefully. Let it sit and it ages in ways that cannot be undone. The choice — and the opportunity — is yours every week.
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03
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The Watchman’s View
The Unleaded Fuel Story Is Finally Getting Real
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If you have been reading aviation news for the last decade, you have seen the same headline recycled until it barely registers: “Unleaded avgas — closer than ever.” The skepticism is earned. But 2026 is not last year, and what is happening now deserves more than a jaded eye-roll.
In January 2026, the FAA released its draft Transition Plan to phase general aviation off 100LL by December 31, 2030 — a legally grounded, agency-wide commitment backed by the FAA Reauthorization Act of 2024. Three fuels are in serious contention:
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GAMI
G100UL
AML STC covering nearly all spark-ignition pistons in the FAA database. Widest approval footprint of the three.
● STC Approved
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Swift Fuels
100R
Active STC with expanding approved model list. ASTM specification granted. Growing distribution network.
● STC Approved
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LyondellBasell / VP Racing
UL100E
PAFI fleet authorization path. Testing expected late 2026. Fleet-wide approval possible 2027.
● PAFI Testing
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⚠ Critical:
These three fuels are not interchangeable and never will be. Mixing is not approved. Know what is in your tanks before you depart cross-country.
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Do not panic, and do not rush. FAA Grant Assurance 40 — embedded in the Reauthorization Act — legally requires federally funded airports to keep 100LL available through 2030 or until a genuine fleet-wide replacement is authorized. The fuel in your tanks today is going nowhere before a real alternative is ready.
What you should do right now: First — read your POH and determine whether your engine genuinely requires 100 octane. Many older Lycomings do not, and that changes your options significantly. Second — if any non-OEM components have been installed in your fuel system, have compatibility verified before you ever pull up to an unleaded pump. The chemistry of these fuels differs from 100LL in ways that matter to elastomers and sealants.
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For accurate, current PAFI program status, bookmark
FlyEAGLE.org
. It carries the verified facts. The forums carry the noise. You already know which one to trust.
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✈ Hangar Humor
“They say there are old pilots, and bold pilots — but no old, bold pilots. Interesting, then, that there are so many old mechanics. Apparently knowing what you’re doing counts for something.”
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✦ Subscriber-Only Offer
Spring Wake-Up Special
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Schedule your oil change with DJS Aviation in May or June 2026 and we will include a complimentary AD 2026-04-11 inspection at no charge — oil filter opened and examined, oil pressure and suction screens inspected, and a proper written entry made in your aircraft records.
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✓
Oil filter cut & inspected
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Oil screens checked
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AD compliance logbook entry
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Complimentary — zero charge
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Book the Spring Wake-Up ►
Mention “Squawk Sheet #001” when you contact us. | Offer expires June 30, 2026.
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★★★★★
Never Miss a Preflight
One or two emails a month. Real, verified, useful information for piston aircraft owners — never a sales pitch dressed up as an article. Never.
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AD alerts before they bite you
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Maintenance knowledge you can actually use
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Honest takes on the news shaping GA
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Written by people who fly and turn wrenches — period
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Share with a hangar neighbor.
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That is Issue #001. If something here was useful — pass it along to the pilot in the next hangar. The knowledge belongs to everyone who flies. We will see you next month with more of the same: straight facts, honest perspective, zero filler.
Keep the blue side up, the shiny side down, and the oil clean.
— The crew at DJS Aviation LLC
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DJS Aviation LLC
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1650 Airport Dr. #900 · Cleburne, TX 76033
Cleburne Municipal Airport (KCPT)
682-420-4677
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operations@maildjs.com
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djsaviationllc.com
The Squawk Sheet is published monthly by DJS Aviation LLC. Content is for informational purposes only.
AD compliance is the aircraft owner’s responsibility per 14 CFR Part 91.
Always verify against the official FAA AD database.
© 2026 DJS Aviation LLC. All rights reserved.
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