|
✦ DJS AVIATION LLC ✦ ISSUE 006 ✦ OCTOBER 2026 ✦ KCPT ✦
|
The Squawk Sheet
Real-world maintenance intelligence from DJS Aviation
| ● |
● |
● |
VOL. I • EST. 2026
|
● |
● |
● |
|
| |
|
✦ Preflight Brief
The heater you have not touched since spring is about to matter.
October is when North Texas pilots reach for the cabin heat for the first time since spring. On most piston singles, that heat comes off the exhaust. If the exhaust cracked over the summer, the first cold morning is when you find out. This month's FAA Watch goes back to a bulletin worth rereading every fall: SAIB CE-10-19R1.
Also in this issue: what a rough idle can be telling you about your fuel servo, why paint is a maintenance item and not a cosmetic one, a nose wheel shimmy that was not what it looked like, and a free offer on digitized logbooks.
And the shop calendar is open. We have openings for annuals, paint and sheet metal for the next several weeks, through October and November, and openings every day for oil changes and minor repairs. Read on.
|
|
01
|
FAA Watch — Exhaust & Cabin Heat
SAIB CE-10-19R1: Exhaust Leaks and Carbon Monoxide
|
|
|
No new AD leads this issue. Instead we are going back to a Special Airworthiness Information Bulletin the FAA issued on March 17, 2010, because it applies every fall. SAIB CE-10-19R1, “Engine Exhaust and Carbon Monoxide Detectors,” advises owners and operators of general aviation aircraft to properly inspect and maintain the exhaust system to keep carbon monoxide out of the cabin, and to install a carbon monoxide detector.
The bulletin came out of an NTSB investigation. On December 17, 2000, a Beech BE-23 hit terrain and the pilot, the only person aboard, was killed. The NTSB found the probable cause was in part the pilot's incapacitation from carbon monoxide, and a fractured muffler. The FAA then funded research at Wichita State University, published in October 2009, that tested 43 CO detectors to find out what works in a light airplane.
|
▶ SAIB CE-10-19R1 At a Glance
|
|
Subject
Engine Exhaust & CO Detectors
|
Issued
March 17, 2010
|
|
Applies To
Owners and operators of general aviation aircraft
|
Status
Advisory, Not an AD
|
|
What the Research Found
Electrochemical-sensor CO detectors were found most suitable for general aviation. The report says to set the alarm at 35 PPM, so that 50 PPM anywhere in the cabin is likely to be caught.
|
|
Sources: FAA SAIB CE-10-19R1 and FAA report DOT/FAA/AR-09/49. Search the SAIB number at drs.faa.gov.
|
What the FAA Recommends
1. Fly with a CO detector. The FAA recommends you consider the research and use a CO detector while operating your aircraft.
2. Test with the heat on. At 100-hour and annual inspections, run the engine up with the cabin heat on and check the cabin for CO with a hand-held detector. That is how gas leaking through cracks in the exhaust system gets found.
3. Keep inspecting the whole exhaust system. Do it at 100-hour and annual inspections, and at the intervals the aircraft and engine manufacturers call for in their maintenance manuals.
A companion bulletin, SAIB CE-10-33R1, goes a step further on mufflers and recommends replacing them on reciprocating-engine airplanes once they pass 1,000 hours. If you do not know how many hours are on your muffler, your logbooks do.
What to do right now: If you have not run the cabin heat since spring, have the exhaust system inspected before you do. A crack that did nothing all summer with the heat off can start feeding the cabin the first time you pull the knob. Call DJS Aviation at 682-420-4677. We have openings every day for this kind of check. And if you ever get a headache, dizziness or nausea with the heat on, turn the heat off, open the fresh air vents, and land at the nearest airport.
| |
This bulletin is advisory. Nothing in it is mandatory. It is also about the one failure that takes out the pilot before it takes out the airplane.
|
|
|
“The fuel servo has no warning light.
The idle is the warning light.”
— The Tech Desk
|
|
02
|
The Tech Desk
Rough Idle and the Fuel Servo
|
|
|
A rough idle is one of the most common squawks on a fuel-injected engine, and one of the most guessed at. Plugs get cleaned. Nozzles get cleaned. Sometimes that is the fix. Sometimes the idle is telling you about the fuel servo, the unit on a fuel-injected Lycoming that decides how much fuel the engine gets. It is the part owners think about least and the one that tolerates neglect the worst.
|
▶ Five Things to Know About Your Fuel Servo
|
|
1
|
How It Meters Fuel — Rubber and Pressure, No Computer
The servo senses how much air the engine is taking in as a small pressure difference. It balances that against fuel pressure across thin rubber diaphragms, and that balance positions the valve that sets fuel flow to the engine.
|
|
|
2
|
Why It Is Sensitive — Small Forces, Small Problems Show Fast
Because the servo works on small pressure differences, it does not take much to upset it, and it shows up first at idle, where fuel flow is lowest. Water, contaminated fuel and long stretches of sitting are what hurt it. Idle mixture is a fine adjustment too: the target is a 25 to 50 RPM rise as you pull the mixture to idle cutoff.
|
|
|
3
|
It Has a Calendar Life — 12 Years
Precision Airmotive Service Bulletin PRS-97 sets the time between overhaul for its fuel injection components at the engine's TBO or 12 years since placed in service or last overhauled, whichever comes first. Rubber ages whether the airplane flies or not. A low-time engine can be carrying a timed-out servo. Your logbooks will tell you.
|
|
|
4
|
What a Failing Diaphragm Looks Like
An idle that has gone rough or rich and will not lean out. An idle setting that will not hold from one flight to the next. Black smoke, fouled plugs, a fuel smell, or blue fuel stains around the servo and the airbox. Harder hot starts. An engine that stumbles or quits when you pull the throttle to idle.
|
|
|
5
|
What Happens If You Keep Flying It
It does not heal, and it does not stay the same. Once a diaphragm leaks, fuel flow stops matching airflow. The engine runs rich, plugs foul, and raw fuel can collect in the induction system, which is a fire risk on the next start. Next comes an engine that quits on the rollout or the taxi. The worst case is losing power in flight. In one NTSB case, a Cessna 177RG lost all power on approach. Its servo had last been rebuilt 23 years earlier, and the NTSB's probable cause was an inadequately maintained fuel injection servo.
|
|
| |
A rough idle has a short list of causes: idle mixture out of adjustment, plugged nozzles, an induction air leak, or the servo itself. Have it diagnosed, not guessed at. Call 682-420-4677.
|
|
|
03
|
The Paint Shop
Paint Is Not Cosmetic: The Corrosion Walkaround
|
|
|
Paint is the first line of defense on an aluminum airplane. When paint fails, corrosion follows, and corrosion repairs cost more the longer they wait. October and November are also the best paint weather North Texas gets. Temperature and humidity change how paint lays down and cures, and right now we are in the sweet spot. Once the cold and damp settle in, good paint days get scarce. Here is what to look for on your next walkaround.
|
▶ Five-Point Paint & Corrosion Walkaround
|
|
1
|
Leading Edges — Chips and Cracks
Wing, tail and cowl leading edges take the bugs, the rain and the grit. Chips and cracks there open bare metal to the weather. A leading edge touch-up is a small job.
|
|
|
2
|
Seams and Rivets — Bubbling or Lifting
Paint that bubbles or lifts along a seam or a rivet line usually means corrosion is working underneath it. This is the one not to put off. Have it looked at.
|
|
|
3
|
Faded or Chalky Surfaces
Paint that has gone faded or chalky is near the end of its life. The upper surfaces that sit in the Texas sun go first.
|
|
|
4
|
Hangar Rash — Dings, Dents and Cracked Fairings
A ding, a dent or a cracked fairing only gets worse, and it can hide corrosion underneath. Fix it small now and you pay small. Wait, and a minor skin repair can turn into a much bigger one.
|
|
|
5
|
Small Jobs Count — Not Every Paint Job Is a Repaint
Leading edges, wingtips, cowlings, fairings, gear fairings and stripe refreshes are quick jobs. Small projects put you back in the air in days, not weeks, and a clean finish supports resale value. Our paint shop is open now for minor paint and sheet metal repairs.
|
|
| |
Found any of these on your airplane? Call 682-420-4677 and we will take a look. Ask to see before and after photos of recent jobs.
|
|
|
04
|
The Watchman’s View
The Shimmy That Was Not the Damper
|
|
|
A Cessna TR182 came to us with a nose wheel shimmy. The usual suspect is the shimmy damper, and plenty of dampers get replaced on a guess. We checked the nose gear for lost motion with the strut partly collapsed and found the steering collar worn oval. A new damper alone would not have fixed it.
That is the whole lesson. A shimmy left alone keeps hammering the nose gear and everything it attaches to. A part replaced on a guess costs money and leaves the problem where it was. Finding the real cause the first time costs far less than chasing it one part at a time.
Every airplane has a squawk its owner has been living with: rough running or a new vibration, a change in oil consumption, hard starting, a gauge that wanders. Airplanes that sit have their own list, because seals dry out and corrosion creeps in. None of it gets cheaper with time. While you are at it, check your annual, transponder, ELT and pitot-static dates. If anything comes due in November or December, book it now and stay ahead of the year-end rush.
| |
A little attention now beats a surprise later. Fix the cause, not the symptom.
|
|
|
05
|
This Month’s Special
Now Booking October and November
|
|
|
We have openings in the paint shop and the maintenance shop for the next several weeks, and openings every day for oil changes and minor repairs. Book now and you pick your date. Wait until the week before Thanksgiving and you take what is left. Already coming in for an annual? Knock out the paint and sheet metal work in the same visit. One visit, one schedule, less time on the ground.
|
✓ Free Digitized Logbooks With Your Annual
Schedule your annual for an October or November date and we will digitize your aircraft logbooks at no charge. Searchable, backed up, and ready when you need them for a sale, an insurance question or a records search. Digitizing is available now.
✓ DJS AD Lookup — Free for Subscribers
Complimentary from DJS Aviation for everyone on this list. Type in an AD number for a plain-English breakdown, search by airframe, engine, propeller or appliance, or start from your N-number. It works for any aircraft and installs on your phone. Open it at djsaviationllc.com/ad-lookup.
✓ Coming Next: Your Logbooks on Your Phone
More apps are on the way. The next one is in development now and pairs with your digitized logbooks, so you can read any entry and search every page from your phone. It will work much like AD Lookup and may be combined with it. Once it is tested and proven, we will release it to each customer individually, packaged with that customer's own logbooks.
Logbook app: included free
(For every customer who uses DJS for their annual inspection)
|
|
Why digitize now? At a pre-buy, a ramp check or a fuel stop far from home, your logbooks are in your pocket instead of a box at the hangar. Get them digitized with a fall annual and yours are ready to package the day the app is.
The free logbook offer applies to annuals booked by October 31, 2026. Call 682-420-4677, Monday through Thursday, 6 AM to 5 PM.
|
|
✈ Hangar Humor
“The four most expensive words in aviation: ‘While you’re in there.’ The four cheapest: ‘We caught it early.’”
|
|
✦ Subscriber-Only Offer
Free Logbook Digitizing
|
Schedule your annual inspection for an October or November date and we will digitize your aircraft logbooks at no additional charge.
|
✓
Searchable digital copy
|
|
✓
Backed up off the airplane
|
|
|
✓
Ready for a sale or insurance question
|
|
✓
Ready for the logbook app
|
|
|
Book Your Annual ►
Mention “Squawk Sheet #006” when you call. | Book by October 31, 2026.
|
|
★★★★★
Never Miss a Preflight
One or two emails a month. Real, verified, useful information for piston aircraft owners — never a sales pitch dressed up as an article. Never.
|
✓
AD alerts that actually matter
|
|
✓
Maintenance wisdom you can use tomorrow
|
|
✓
Honest takes on what’s shaping general aviation
|
|
✓
Written by people who actually turn wrenches
|
Yes — Add Me to the List ►
Already subscribed?
Unsubscribe at any time.
|
Share with a hangar neighbor.
|
|
That is Issue #006. If you have not run your cabin heat since spring, have the exhaust system inspected before you do, and put a CO detector in the airplane. If your idle has gone rough, have it diagnosed before you keep flying it. Walk around the airplane once with the paint checklist. And if there is a squawk you have been living with, we have openings every day for oil changes and minor repairs.
The fall calendar is open. Pick your date while you still have the pick.
— The crew at DJS Aviation LLC
|
|
|
|
DJS Aviation LLC
●●●●●●●●●●●●
1650 Airport Dr. #901 · Cleburne, TX 76033
Cleburne Municipal Airport (KCPT)
682-420-4677
●
operations@maildjs.com
●
djsaviationllc.com
The Squawk Sheet is published monthly by DJS Aviation LLC. Content is for informational purposes only.
AD compliance is the aircraft owner’s responsibility per 14 CFR Part 91.
Always verify against the official FAA AD database.
© 2026 DJS Aviation LLC. All rights reserved.
Unsubscribe
·
Subscribe
·
Share
|
| |
|